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  6. [AI Image Inspection Case] Inspection of Text, Shrinkage, and Barcodes

[AI Image Inspection Case] Inspection of Text, Shrinkage, and Barcodes

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last updated:Nov 19, 2024

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We will conduct verification of the presence or absence of the text on the bottom of the bottle, the presence or absence of shrink wrap, and the readability of the label's barcode!

Samples have arrived from a customer who plans to incorporate the following inspections into the current line: inspection for the presence or absence of bottle cap shrink, inspection for the presence or absence of printing on the bottom of the bottle, complete inspection of labels' barcodes (two-dimensional transparent) within the inline labeler, complete inspection of barcodes on inner packaging boxes (black two-dimensional on coated cardboard), and complete inspection of barcodes on outer packaging boxes (two-dimensional black on cardboard). 【Inspection Settings and Results】 All three types of inspections were determined to be satisfactory. For verifying the presence or absence of text on the bottom of the bottle and the presence or absence of shrink, we used EasyInspector's "Specified Color Presence Inspection" feature. An inspection frame was set up for the bottom text, and it is configured to pass if white is detected within that frame. The inspection frame can also be set to a ring shape as an optional feature. The presence or absence of shrink is determined by the amount of direct reflection (white) from ring lighting. For reading the label barcodes, we utilized EasyInspector's "Bar/QR Code Reading" feature, which allows for reading barcodes with black on a white background or white on a black background, and the barcode can be rotated during processing for reading.

    Image Processing Software
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[AI Image Inspection Case] Inspection of Text, Shrinkage, and Barcodes

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  • Related Link - https://skylogiq.co.jp/DIY_HowTo/1640
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**Used Software and Equipment** ■ Presence or absence of text on the bottom of the bottle Software used: EasyInspector710 Field of view: 64x 48mm Minimum size of inspection target: 50mm Number of inspection points: 1 Camera resolution: 1.3 million pixels Lens focal length: 12mm Distance between lens and product: approximately 170mm Lighting: Ring light Distance between lighting and inspection item: mounted on the lens. ■ Presence or absence of shrink wrap Camera resolution: 1.3 million pixels Lens focal length: 12mm Distance between lens and product: approximately 120mm Lighting: Ring light Distance between lighting and inspection item: approximately 120mm ■ Barcode reading of labels Camera resolution: 1.3 million pixels Lens focal length: 12mm Distance between lens and product: approximately 220mm Lighting: Backlight (transmitted) lighting Distance between lighting and inspection item: placed under the workpiece Current 'EasyInspector2' color package [Presence or absence of specified color] Can be inspected with the RD (Reading) package [Barcode/2D code].

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In the free sample evaluation, we first conduct a preliminary verification using the samples or images provided and report the verification results. During the preliminary verification, we assess whether the requested detection/judgment can be performed using our internal equipment. If detection or judgment is possible in the preliminary verification, we recommend conducting a test (feasibility verification) assuming actual operation, where we evaluate processing time and judgment accuracy. If you wish to conduct feasibility verification, you can choose to continue with our company (for a fee) or verify using our rental equipment at your company. *For more details, please refer to the related links or feel free to contact us.*

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AI General-Purpose Appearance Inspection Software 'EasyInspector2'

AI General-Purpose Appearance Inspection Software 'EasyInspector2'

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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.

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