The AI image inspection software detects burrs in resin molded products!
We received an inquiry from a sensing equipment manufacturer regarding burr detection. It seems that as long as we can capture images where the contours of the workpiece are clearly visible, detection itself should be possible, and the key point will be how to create that environment. We have received various consultations regarding burrs from different industries, and many customers have found our inspection software helpful for achieving more stable product shipments. [Inspection Settings and Results] As shown in the image, we are detecting burrs with high accuracy. The teacher images used for this verification consisted of 120 images. This was created by capturing 10 images of good and defective products and rotating each image by 30° for a total of 12 times. As a simple operational method, we reported that the parts are guided from the parts feeder to the backlight conveyor, where they are inspected one by one using a sensor.
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【Software and Equipment Used】 Software Used: DeepSky Learning Edition Field of View: Approximately 45 x 36mm Minimum Size of Inspection Target: 3mm Number of Inspection Points: 1 location (to find burrs from the entire workpiece) Camera Resolution: 1.3 million pixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 190mm Lighting: Backlight
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.