Detecting glossy resin-coated items with AI image inspection software!
Automotive parts and other resin-molded interior painted products often have a glossy and elegant finish. We are considering our inspection software to stably produce higher quality products. 【Inspection Settings and Results】 We were able to detect black specks of about 0.2 mm within the black glossy paint. To capture fine defects, we proposed using multiple cameras with a method that slowly conveys the items for magnified imaging. In this evaluation, lighting was a significant factor. We conducted the inspection using software that employs AI (Deep Learning). Traditionally, image inspection has been difficult for glossy or mirror-finished products with conventional inspection software, but with innovative lighting and DeepSky, easy setup for inspection has become possible.
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【Software and Equipment Used】 Software Used: DeepSky (Learning Version) Field of View: 20 x 15mm Minimum Size of Inspection Target: 0.2mm Number of Inspection Points: 1 location across the entire screen (for defects, dents, scratches, etc.) Camera Resolution: 1.3 million pixels Lens Focal Length: 50mm + 5mm Macro Ring Distance Between Lens and Product: Approximately 380mm Lighting: Linear Fluorescent Lamp Distance Between Lighting and Inspection Item: Installed 20mm above
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.