[Case Study] Achieving Productivity and Quality Improvement through the Introduction of a Skin Wrapping Machine
The defects in the epidermal wrapping process are almost zero! We received feedback such as "We can consistently monitor the process."
We would like to introduce a case study demonstrating the improvement of productivity and quality achieved through the introduction of a "skin wrapping machine" in the automotive industry. In the manufacturing of automotive parts, specifically pillars, a customer who had previously introduced a skin wrapping machine from another company faced the challenge of not achieving the expected increase in productivity despite the machine's installation. Our company proposed our own skin wrapping machine and provided comprehensive support up to its installation. This product enhances productivity through labor reduction by wrapping the ends of the parts, while also stabilizing quality. 【Case Overview (Partial)】 ■ Equipment: Skin Wrapping ■ Process: Skin Wrapping Process ■ Industry: Automotive ■ Target Product: Pillar ★ We will propose designs for labor-saving equipment in consultation with our customers, so please feel free to contact us.
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【Summary of Other Cases】 ■Issues - The wrapping of the component sides by the skin wrapping machine was insufficient, leading to an increase in the labor hours for workers. Depending on the skill level of the workers, the wrapping could not be done effectively. ■Proposals and Implementation Effects - By wrapping the ends of the components, productivity was improved through a reduction in labor hours, and quality was stabilized. - Defects in the skin wrapping process were reduced to almost zero, and productivity doubled. *For more details, please download the PDF or feel free to contact us.
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Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!