[Case Study] Realization of Labor Savings and Zero Stockouts through the Introduction of a Screw Tightening Machine
A case where we were able to reduce one operator and achieve zero defective outflow due to missing screws!
We would like to introduce a case study on the introduction of a "screw tightening machine" in the assembly process of P seat boxes in the automotive industry. In the assembly process of P seat boxes, it was necessary to perform screw tightening 13 times, which posed challenges such as the burden on personnel and stock shortages due to human error. By implementing our custom products, we were able to reduce the number of operators by one and achieve zero defective outflow due to screw shortages. 【Case Overview (Partial)】 ■ Equipment: Screw tightening machine ■ Industry: Automotive ■ Process: Assembly process ■ Target Product: P seat box ★ We will propose designs for labor-saving equipment in consultation with our customers, so please feel free to contact us.
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【Other Case Summary】 ■Issue: In the assembly process of the P-seat box, it was necessary to perform screw tightening 13 times, which led to a burden on personnel and stockouts due to human error. ■Proposal/Implementation Effect: Reduced the number of workers by one and achieved zero defective outflow of missing screws. *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!