Detecting the presence of "printing" and "dirt" in the work!
This is a simple evaluation to detect the "black spots" dirt on workpieces, based on inquiries from manufacturers of precision cleaning agents and car chemical products. The priorities are (1) the presence or absence of lot printing, (2) the proper position of lot printing (front and back of the bottle), and (3) the automation of inspection operations for label dirt. Our company generally offers two types of inspection software: the traditional rule-based image inspection "EasyInspector" and the AI-based "DeepSky." This time, we will use DeepSky, which specializes in detecting black spot-like dirt without fixed positioning, assessing the entire screen. 【Inspection Settings and Results】 As a result, we were able to detect the "presence or absence of printing" and "dirt." We registered multiple images (5 images during verification) of the "dirt" area using the inspection software "DeepSky," performed "annotation," and conducted "learning." Since there was only one type of dirt sample, we reproduced dirt in one additional location (by applying transparent tape and recreating black spots on top of it).
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【Software Used】 Software: DeepSky Field of View: Approximately 172 x 136 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 1 location to find dirt from the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 8 mm Distance Between Lens and Product: Approximately 210 mm Lighting: Linear Fluorescent Lamp Distance Between Lighting and Inspection Item: About 150 mm above the camera
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.