[AI Image Inspection Case] Inspection of the installation of black components on a black curtain
We will conduct an inspection of the black components on the black accordion-style curtain!
It has been said that determining the presence or absence of black components in black workpieces through image inspection is difficult. This time, we conducted an implementation inspection of black accordion-style curtains installed on windows of cars, trucks, and buses. In Hamamatsu City, Shizuoka Prefecture, where our company is located, there are many factories producing automotive parts, and our inspection software is utilized by various automotive parts manufacturers. [Inspection Settings and Results] We conducted the inspection using software that employs AI (Deep Learning). By training the software on the areas we want to detect, it adjusts its own setting parameters and becomes capable of recognition. This inspection software can easily inspect "black defects on black workpieces" and "metal (silver gloss) with metal components or defects (silver gloss)" with simple settings. We encourage you to try it out on our website's "DeepSky Learning Service." We verified it using the black curtains for automobiles that you brought. It was possible to detect the number of installation parts and determine the installation positions of the components. The blue detection frame outside the image indicates a pass for the specified area, while the light green and light blue detection frames inside indicate a pass for the types of components.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: 400 x 300mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 7 locations (determination of components and areas) Camera Resolution: 1.3 million pixels Lens Focal Length: 6mm Distance Between Lens and Product: 9000mm Lighting: Indoor Fluorescent Light
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.