We will conduct inspections of the individual packaging count of gold powder, the content volume, and whether the package film is overlapping.
It is common to see transparent film used in the packaging of supplements, medicines, and food in everyday life. 【Inspection Settings and Results】 (1) Inspection of the number of films → Determination possible I was able to determine up to 5 layers with high accuracy. If a camera is positioned to capture the entire view of 10 layers, it will also be possible to make a determination. (2) Inspection of content volume → Determination not possible In indoor lighting, the reflection from the film made it impossible to confirm the contents. I conducted the inspection by placing a black board next to the sample for photography, but due to overlapping and uneven distribution of the contents, I was unable to distinguish the volume. Adjustments and innovations in lighting and content distribution are necessary for inspection. (3) Inspection of film overlap → Determination errors present Detection was achieved with an accuracy of 80% (10 errors out of 50). Since there are countless patterns of overlap, I trained with 40 images this time, but I felt that increasing the number of training images would improve accuracy. In cases of complete overlap, it tends to be determined as a single layer.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: 299 x 238mm Minimum Size of Inspection Target: 25×25mm Inspection Items: Counting, Volume, Overlap Determination Camera Resolution: 1.3 Megapixels Lens Focal Length: 6mm Distance Between Lens and Product: 270mm Lighting: Indoor Fluorescent Light
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.