We will measure the number of thin ceramic sheets with a thickness of about 60μm! There are also examples of thick ceramic sheets.
When measuring the number of approximately 60μm thin ceramic sheets handled by an electronics manufacturer, there were disadvantages such as counting errors and the time taken for visual inspection. Therefore, we considered using our image processing software to enable non-contact counting of the sheets. 【Inspection Settings and Results】 Using the "Luminance Change Inspection" function of EasyInspector, we conducted verification by stacking 63 ceramic sheets of 60μm size. If we can clearly show the difference in brightness, inspection is possible. By uniformly illuminating from the front and aligning the product bundle evenly, we were able to count the number of sheets of 60μm size. However, there was a challenge in the stage of setting the inspection frame, as we had to avoid areas with dust and other contaminants. 【Software Used】 Software Used: EasyInspector310 Field of View: 9mm x 12mm Minimum Size of Inspection Target: Approximately 0.06mm (60μm) Number of Inspection Points: 63 Counting of Ceramic Sheets (Thick) https://skylogiq.co.jp/DIY_HowTo/856
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.