We will conduct an inspection of a panel with two large holes and 27 small holes using AI image inspection software!
In the automotive manufacturing industry, the panels to be installed have many holes, and because there are similar panels, if there is any issue with the presence or position of even one hole, the product cannot be deemed acceptable. Therefore, we considered using image recognition technology. [Inspection Settings and Results] We included a panel with two large holes and 27 small holes within the field of view. For the larger holes, we set up the EasyInspector's "Color Comparison Inspection" feature to detect the "pink color" of the holes. For the smaller holes, we used the "Defect Inspection" feature to detect white defects. The holes themselves were clearly captured using backlight illumination, allowing for accurate inspection even if the position of the holes was off by 50mm. The red areas on the right side of the image indicate where the holes were detected.
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【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: No recording Minimum Size of Inspection Target: Approximately 10mm Number of Inspection Points: 4 locations Camera Resolution: 5 million pixels Lens Focal Length: 2.8mm Distance Between Lens and Product: Approximately 750mm Lighting: Backlight illumination The current 'EasyInspector2' color package can perform inspections with [presence or absence of specified color] [scratch and blemish detection].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.