Case study of automated visual inspection: Inspection case for checking the welding condition of components.
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection by installing a 3D sensor on a scara robot to check the welding condition of components on a metal plate!
Would you like to switch from "visual inspection" to "automated inspection using a 3D sensor" for confirming whether the components are accurately welded? We will introduce an inspection device that uses a SCARA robot on a fixed inspection stand to check the welding condition on metal plates. By operating the 3D sensor, it becomes possible to sequentially confirm the welding condition of the components attached to the metal plate. 【Features of this system】 - The SCARA robot can operate the 3D sensor even on metal plates of considerable length, allowing for inspection of the entire surface of the metal plate. - By using a 3D sensor, it is possible to confirm the three-dimensional state of the weld, which is difficult to inspect with a camera. - By registering the standard size for welding, it is possible to quickly determine OK or NG. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are concerned about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that can be delivered in accordance with customer preferences through full customization. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary significantly depending on the composition. If you let us know your desired details, we will first provide you with an estimated quote.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automation of inspections using a scara robot 【Case Study】 ■Verification of processing conditions with three-dimensional shapes, such as welding status *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)
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