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  6. [Improvement Case] Introduction of Tool Balancer

[Improvement Case] Introduction of Tool Balancer

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last updated:Sep 25, 2025

大窪鐵工所
大窪鐵工所
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Optimize your workspace and significantly improve productivity!

We would like to introduce a case study regarding the implementation of a tool balancer. In the assembly process of Factory No. 3, production is required at a pace of 280 pieces per shift, approximately one piece every 1.7 minutes, making the efficiency of work and actions extremely important. Tools were arranged on the workbench for easy access, but as a result, the workspace became cramped and somewhat uncomfortable. To improve this situation, we introduced a tool balancer. With this new tool, the need for a designated place for assembly tools was eliminated, expanding the workspace and allowing for more efficient work. Additionally, we were able to bring the parts boxes closer to the workers, making it easier to access the parts. 【Case Overview】 ■ Issues - The workspace was cramped, leading to decreased efficiency. - The arrangement of tools created a tight situation. ■ Results - The introduction of the tool balancer expanded the workspace. - Parts became easier to access, improving work efficiency.

    Hydraulic Equipment
IMG_3957.jpg

[Improvement Case] Introduction of Tool Balancer

IMG_3957.jpg
IMG_3957.jpg
  • Related Link - https://www.okubotk.co.jp/news/%e3%80%905s%e3%80%9…

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Headquarters Factory: Rebar cutting, lathe, machining, polishing, welding, painting Second Factory: Lathe, machining, surface grinding, wrapping Third Factory: Machining, cleaning, assembly, inspection Fourth Factory: Lathe, machining, assembly, painting Fifth Factory: Lathe, machining All factories are located within walking distance!

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Introduction materials for Okubo Iron Works, Factory No. 3

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Okubo Iron Works Co., Ltd. Company Profile

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大窪鐵工所

大窪鐵工所

Machine elements and parts

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Founded in 1948, we are a specialized manufacturer focused on precision machining. For over 70 years, we have been committed to "high precision and high quality," accumulating numerous achievements in the processing of construction machinery parts and hydraulic equipment parts. - Material procurement (general steel, special steel, castings, etc.) - Bar cutting - General heat treatment (quenching, nitriding, carburizing, high-frequency hardening, etc.) - General surface treatment (painting, plating, Parkerizing, deflaking, etc.) - NC lathe, machining center, grinding, welding, etc. We can arrange and manage all processes in-house. Leave everything to us! With a comprehensive set of inspection equipment and a quality management system based on ISO 9001, we guarantee high precision requirements with quality control honed through long-term transactions with renowned top manufacturers. Whether for prototypes or mass-produced items, please feel free to consult us regarding any machining concerns!

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