[Case Study] Improvement of Cold and Heat Repetition Resistance of Resin-Plated Products with a Bias Toward Meat
Due to having a consistent production system (molds, molding, plating processing), it is possible to consider and implement total solutions.
We would like to introduce a case where we solved the issue by improving the cold and heat cycle resistance of thick-walled resin plating products. The problem was that decorative chrome plating was applied to PC+ABS, but the coefficients of thermal expansion of the metals that make up the decorative chrome plating—copper, nickel, and chromium—are significantly smaller compared to PC+ABS. As a result, the plating film could not withstand the stress when temperature was applied, leading to the occurrence of cracks. We proposed improving the shape of the stress concentration points. As a result, the cold and heat cycle resistance was enhanced, allowing us to mass-produce and deliver high-quality products, thereby ensuring safety in the market and gaining trust from our customers. [Case Overview (Partial)] ■ Issues - Decorative chrome plating of thick-walled resin parts, which are touched by hand in automotive components, was being mass-produced by another company, but cracks appeared in the plating in the market, necessitating countermeasures. - We wanted to improve cold and heat cycle resistance as a countermeasure against cracks. *For more details, please download the PDF or feel free to contact us.
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【Summary of Other Cases】 ■Issues - The stress accumulated due to repeated thermal cycles concentrated in specific shaped areas, leading to cracks originating from those points. ■Proposed Solutions - Suggested a hanging method to achieve a balanced plating thickness. - Proposed a review and optimization of the material forming conditions. *For more details, please download the PDF or feel free to contact us.
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Our company is committed to the advanced development and deepening of plating and related technologies as a "strategic development company that adds high value to all new material surfaces." We also sincerely regard our social mission as an environmentally advanced company and will continue to contribute to the creation of a new industrial society through the fusion of economy and ecology.