Hazardous materials and heavy objects

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basic information

In industries that handle hazardous materials and heavy objects, there is a growing demand for explosion-proof and heat-resistant robot systems due to the prevalence of explosive atmospheres and high-risk environments. However, the reality is that there are very few robot system integrators capable of addressing these needs. At Cosmo Giken, we can build automation equipment for areas where human access is restricted, using explosion-proof robots compliant with Zone 1, heat-resistant robots capable of withstanding temperatures up to 1250 degrees, and equipment with corrosion-resistant structures for environments where toxic gases are present, along with remote site support systems. Additionally, we can integrate with critical components such as the customer's upper-level CPU to realize "smart factory" solutions.

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Applications/Examples of results

Track Record of Delivering Explosion-Proof Robot Equipment Clients include major industry players such as JAXA (Japan Aerospace Exploration Agency), Japan Nuclear Fuel Limited (Rokkasho Village, Aomori Prefecture), Toa Gosei (Yokohama Plant), Denka (Omuta Plant), Kawasaki Heavy Industries (Nagoya No. 2 Plant), Okuma (Head Office Plant, Kani Plant), Mitsubishi Heavy Industries (Nagoya Guided Propulsion Systems Manufacturing Plant, Kobe Shipyard, Takasago Plant), LIXIL (Ibaraki Plant), JFE Steel (Chita Works), and Nippon Steel (Steelworks). The projects undertaken in these areas involve the construction of complex equipment and systems that are often avoided by other companies due to their high difficulty level, such as "hazardous materials, heavy objects, high temperatures, and explosion-proof specifications." For example, Cosmo Giken is capable of handling heavy products weighing up to 700 kg with robots and managing high-temperature products at around 1250 degrees. Additionally, they have developed complex image processing systems that combine 2D and 3D cameras.

Detailed information

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  High-temperature work (800 degrees to 1250 degrees) heat-resistant specification robot system.

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  2. With the introduction of robots, we are entering an era where dangerous tasks are no longer performed by humans.

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  3. An unmanned system utilizing robots with a capacity of 500g to 2300kg.

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  4. Case study of a heavy load handling system using the world's largest robot.