What are the "hidden" challenges currently facing Japan's manufacturing industry?
In Japan's production sites, "pull production" and "kanban system" are still widely adopted. These methods emphasize efficiency by focusing on "producing only the necessary amount at the necessary time," but they can struggle with low forecasting accuracy and sudden production changes. As a result, there are not a few cases where waste occurs. To improve this situation, it is essential to thoroughly understand the challenges and implement appropriate measures. *For detailed content of the column, please download the PDF or feel free to contact us.*
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"Production Innovation Beyond Kanban" - A Recommendation for Continuous Flow Production Method ■ Table of Contents (1) Current Environmental Context (2) Prerequisites for Establishing Pull Production (3) Issues with Pull Production (4) Usefulness of Kanban (5) What is Continuous Flow Production? (6) Continuous Flow Production as Push Production (7) Advantages of Continuous Flow Production (8) Methods for Realizing Continuous Flow Production (9) Building the Optimal System for Your Company *For detailed content of the column, please download the PDF or feel free to contact us.*
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For detailed information about the column, please download the PDF or feel free to contact us.
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Our company was founded in 2001 and provides practical consulting to support improvement activities in the manufacturing industry, including revenue enhancement, productivity improvement, lead time reduction, and inventory reduction through the introduction of DX systems. Based on our unique production management method, the "One-Piece Flow Production System," we create tailored original programs that address each company's specific management challenges, progressing from "on-site improvements" to "system improvements" and then to "production innovation," providing appropriate solutions. If you encounter any issues that need to be resolved, please feel free to contact us. We will definitely provide solutions that satisfy your company. [Astec Consulting HP] https://www.ast-c.co.jp/