Tool costs reduced by approximately 90%! Comparison of cutting chips in boring processing case study HORN.
HORN
Tool life increased by over 20 times! Eliminate chip wrapping with sintered U breakers. For hole diameters φ4.0mm and above. Cutting tools by HORN.
Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.
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basic information
Super Mini Series Boasting Overwhelming Stability with Two-Sided Clamping ◆ What is Super Mini? - Tools for small diameter groove cutting - Achieves high precision machining with a unique V-type clamp - Allows the use of over 1,000 different inserts with a single holder - Guarantees secure clamping with just one screw tightening using the unique V-type clamping method - Available in three types: System 105, 109, and 110 - A wide range of holders for Swiss-type automatic lathes is also available *Please feel free to contact us for more details.
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Applications/Examples of results
■ S45C Vc：100m/min ap：0.2mm f：0.03mm/rev ■ SUS304 Vc：80m/min ap：0.2mm f：0.03mm/rev
Detailed information
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2024 New Product: Super Mini U Breaker
Line up（8）
| Model number | overview |
|---|---|
| RS105.1833.2.4.U20 IG35/TH35 | [Drill hole diameter φ 4.0 mm ～] Insert total length: 30mm |
| RS105.1833.3.4.U20 IG35/TH35 | [Drill hole diameter φ 4.0 mm ～] Insert total length: 35mm |
| RS105.1833.2.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 30mm |
| RS105.1833.3.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 35mm |
| RS105.1833.4.5.U20 IG35/TH35 | [Drill hole diameter φ 5.0 mm ～] Insert total length: 40mm |
| RS105.1833.2.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 30 mm |
| RS105.1833.3.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 35 mm |
| RS105.1833.4.6.U20 IG35/TH35 | [Drill hole diameter φ 6.0 mm ～] Insert total length: 40 mm |
catalog（6）
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Company information
We are a specialized trading company for machine tools that started operations in 1910 in Kyoto as Izushi Shoten, dealing in cast iron materials, conductive tools, and adjustment belts. Since our founding, we have consistently supported the manufacturing field as a trading company. The manufacturing landscape is evolving daily, with new technologies being introduced one after another. It is our mission and joy to be entrusted with the work that contributes to the development of such manufacturing. Currently, we are active under partnerships with 500 domestic companies and 20 overseas companies, primarily in Europe, with excellent supplier manufacturers, and our mission is to continuously provide our customers with progressive and high-quality services. We aim to contribute to our customers' profits and, without hesitation, work hard for the development of society by delivering unconventional services, in other words, "creating value." Please look forward to it.