"3D Laser Measurement & Diagnostic Rail" Health check for factories and plants! 3D Laser Measurement & Diagnostic Rail
By combining 3D laser measurement with the crane rail measurement robot "Shin-Rail," we safely and accurately visualize areas of concern in factories and plants. We provide comprehensive support from understanding the current situation using point cloud data to renovation simulations and measuring distortions in ceiling crane rails. With measurement results that comply with the guidelines of the Japan Crane Association, we can detect and address aging and issues early. - Replacing dangerous manual labor with robots - Providing quantified reports in a short time - Supporting 3D modeling and interference checks - Conducting renovation and demolition simulations using actual measurement data
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basic information
Is the health condition of your factory or plant okay? At Bestella's 3D Measurement Room, we provide comprehensive support that combines safety and efficiency through "3D measurement" using 3D laser scanners and the crane rail measurement robot "Shin-Rail." We can accurately scan and measure areas suspected of aging or deterioration in a short time, creating 3D models based on point cloud data to visualize the site conditions in three dimensions. Even when you do not have drawings on hand or when the renovation history is complex, we can quickly prepare precise 3D models and 2D drawings, facilitating the identification of trouble causes and the planning of repairs smoothly. Furthermore, "Shin-Rail" replaces the inspections of ceiling crane rails traditionally performed by measurement personnel with a robot, allowing for safe execution of high-risk work at heights. It precisely identifies rail distortions and steps that can cause vibrations or unusual noises during operation, and can also measure surrounding structures such as supports and girders as needed. To prevent accidents and troubles in advance and maintain safe and secure operations, we recommend utilizing 3D measurement and Shin-Rail as a regular "health check." If you are struggling with old facilities that lack drawings, we will support your plant or factory with accurate data and abundant know-how.
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Applications/Examples of results
The circumference of the tank has begun to warp: The circumference of the floating roof tank is distorted, and the outer circumference of the lid is unevenly worn. I want to accurately assess the distortion in order to repair it. I do not understand the current state of the piping rack: I want to add piping to update the equipment, but due to repeated renovations, the current state is unclear. I want to accurately understand the layout to avoid interference with the piping. The framework is tilted enough to be visible to the naked eye: The framework is visibly warped due to aging and deterioration over time. I want to accurately grasp the shape changes to solve the problem. The distortion is not just in the rails: Since issues continue even after updating the rails multiple times, distortion in the crane girders and columns is suspected. I want to make a comprehensive judgment, not just based on the rails. There are unusual noises and vibrations during operation: When the crane is in operation, there are unusual noises and vibrations in the same spot that were not present initially. I want to understand the condition of the rails. I want results that comply with regulations: I want measurement results of the running rails in accordance with the "Guidelines for Periodic Self-Inspection of Overhead Crane Rails" established by the Japan Crane Association.
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Company information
Our company is seriously engaged in plant dismantling operations, demonstrating high technical skills and creativity accumulated from years of experience. With this capability, we are able to create original construction methods and conduct work that prioritizes safety above all else.