Foam Elastomer Production Equipment Ideal for Cushioning Material Applications in Building Material Manufacturing
Utilized for various cushioning applications and water-stopping purposes through the foaming of thermoplastic resins!
- Our single-screw extruder combined with a foaming machine accommodates resins from high viscosity to low viscosity. - By mixing nitrogen gas with thermoplastic resins, they transform into foam! - The bubbles are independent cells, resulting in low water absorption and improved impact resistance. - By entering the desired foaming ratio, anyone can create foam (no complicated operations required). - Thanks to Santool's unique design, switching between foamed and non-foamed states is possible. - The newly designed circulation system stabilizes the foaming ratio. - In addition to beads, surface coating is also possible, diversifying applications. *For more details, please download the PDF or feel free to contact us. [Applications/Examples] - Cushioning materials for building materials used in residential construction, water-stopping applications, and more.
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【Foam Machine Specifications】 ■Pump Capacity Selectable from 1cc to 40cc/rev depending on application ■Hose Selectable from inner diameter φ8 or 13 x 1 to 10m depending on installation location ■Gun Head For beads (various orifice diameters) and for coating (maximum coating width 1000mm) ■Operating Temperature Room temperature to 230℃ ■Foaming Ratio 1.0 to 6.0 times (Note: limitations apply depending on the resin used) ■N2 Gas Generation Device Optional ■Control Panel Functions System temperature control Pump rotation control N2 gas control 【Extruder Specifications】 For details, please refer to the separate catalog.
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【Applications/Examples of Achievements】 ■Building materials for residential use (sealants for various parts, waterproofing applications, etc.)
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Our company designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. With over 40 years of accumulated expertise, we have proposed hot melt applicator devices tailored to our customers' needs. We contribute to a wide range of industries, including disposable diapers, automotive, construction materials, and printing, through our precise liquid application and bonding technologies. To achieve the desired results for our customers, we provide a total production service that includes: - Selection of the appropriate substrate and adhesive (hot melt) - Application technology for the adhesive using the applicator - Proposals on how to automate the process In order to support not only customers in Japan but also those overseas, we have established offices in India and China. We are equipped with testing facilities, allowing for in-house testing. We offer a variety of hot melt application technologies, including foam application, curtain spray, and spiral spray. Please feel free to contact us for more information.