"Welding jig design and manufacturing service" Comprehensive support from design to production!
Custom-made jigs that support the efficiency and quality of welding operations. We offer a comprehensive system from conceptual design to processing and verification!
■ Service Overview At Riverhead Metal Processing, we design and manufacture welding jigs that minimize warping, misalignment, and variations in precision. We can provide a comprehensive service from conceptual design using 3D CAD to parts processing, assembly, on-site trials, and dimensional verification through 3D measurement. We incorporate usability, strength, durability, and adjustment mechanisms tailored to the actual welding site into our designs. ■ Differentiation Points - Site-responsive design: Collaboration with operators for verification, including provisional fitting and modification proposals. - Warping suppression design: Structures that consider welding distortion, with jigs designed to absorb misalignment. - Integrated system: In-house completion from concept to 3D design, manufacturing, and verification. - 3D measurement: Guaranteed finish quality and the ability to create drawings. If you are struggling with the efficiency and precision stability of welding operations, please feel free to consult us. We will support you from the conceptual stage, regardless of whether you have drawings.
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■ Response Details - Design: Conceptualization and 3D CAD (interference check / thermal shrinkage correction) - Processing: Base and bracket manufacturing using 5-axis machining center / horizontal boring machine - Assembly: Incorporation of fixed jigs, clamps, and adjustment units - Verification: Three-dimensional measurement, jig dimension guarantee / support for trial adjustments Welding jigs / warping prevention jigs / positioning jigs / can manufacturing jigs / square pipe jigs / temporary assembly jigs / jigs with accuracy guarantee / work efficiency improvement / three-dimensional measurement jigs
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Applications/Examples of results
■ Application Results - For automotive parts manufacturers | Welding position deviation countermeasure jig - For agricultural and construction machinery | Welding base jig for large structural components (size 1.5m) - For fabrication parts | Simple jig for square pipes and flat steel (with adjustment mechanism)
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Company information
Riverhead Metal Processing Co., Ltd. specializes in metal cutting processing and provides comprehensive support for the manufacturing of components, jigs, and equipment units for automotive manufacturing equipment and industrial devices. In particular, we excel in conceptual design that takes into account workability and on-site requirements, with an experienced design team capable of handling everything from specification proposals to final verification. We complete processing, assembly, three-dimensional measurement, and delivery with performance reports all in-house. We also have a proven track record in the delivery of medium to large base frames and jigs with adjustments. We flexibly accommodate VA/VE proposals, drawing-less responses, and reverse engineering. In addition to traditional processing, we accept unit-based production for various jigs, molds, and more, including design, processing, and assembly. Please feel free to consult us with your requests.