Effective in reducing complaints due to a shortage of part-time workers and selection errors.
Much of the size sorting work for large leaves is done visually by home workers. While manual size sorting has high sorting capability, mistakes occur due to the workers' inability to maintain concentration for long periods, resulting in products being shipped with non-standard sizes, leading to complaints. Therefore, our company has developed and delivered a "large leaf sorting robot" that can be operated by any worker and can dispense a specified number of leaves sorted by size in the same orientation.
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basic information
This system allows for the manual arrangement of perilla leaves on a conveyor, where a camera performs image processing on the leaves, sorting them into three sizes: L, M, and S. A robot then stacks the specified number of leaves for each size at high speed. Of course, there is no damage to the product (perilla leaves). The production capacity is 100 leaves per minute. What would require three workers for manual processing can be done by one operator with this system (labor productivity is 2.5 times higher). The initial motivation for implementation, which was to address the shortage of part-time workers and reduce complaints about sorting errors, has been achieved, contributing to increased productivity.
Price information
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Delivery Time
※According to the meeting.
Applications/Examples of results
Sorting work for small-sized ingredients that require size selection (such as shiso leaves and asparagus).
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Company information
Nikko Co., Ltd. is a machinery development manufacturer that produces labor-saving and efficiency-enhancing machinery and equipment for processing plants in the fields of food, seafood, livestock, and agriculture, managing everything from planning and design to manufacturing and sales. In product development, our goal is to develop machinery that addresses the needs and issues our customers face in their production processes. Our company is a proposal and development-oriented enterprise with a wide range of technologies for the food industry, and our greatest strength lies in our ability to approach customer challenges from multiple technical perspectives. We possess not only the fundamental technologies for food processing but also unique mechanical technologies, control technologies utilizing robot control and motion control, as well as software and measurement technologies for irregularly shaped objects. Additionally, as a robot system integrator, we have 30 years of experience, backed by long-cultivated know-how and technology, and we have extensive experience handling not only packaged products but also raw ingredients.