Case Study 2 on Grinding Coolant Sludge Recovery (Aiming for Zero Waste Liquid!)
FINE MAG series
Maintenance-free, no fluid replacement for 7 years.
Combining with our fine magnet coolant purification system reduces the burden on machines and improves the yield rate. ◇ Introduction Background ○ Activities themed on creating dry floors, building clean factories, and achieving zero waste liquid ○ Realized zero liquid replacement operation for 7 years, etc. ◆ Introduction Effects ● Effect of optimizing the arrangement of magnets to recover abrasive particles along with magnetic sludge ● Very well filtered, with a moisture content below 30%, etc.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip entrapment in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ "Coolant Treatment" for Grinding Processing 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Considerable reduction in the burden of cumbersome maintenance tasks, contributing to ECO. 3. Dramatic decrease in maintenance such as coolant liquid replacement and cleaning in grinding processing, etc. ★ Please feel free to request information regarding "evaluation machines," etc. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation will be provided by the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.