"Are you using the machine correctly?" A success story of preventing misuse through video training.
Custom-made training video
[Manufacturing Industry New Employee Training] [Safety Education Video] Utilizing live-action footage! A video training that clearly explains the correct operating procedures step by step.
In the manufacturing industry, it is required that workers use machines correctly. However, cases of malfunctions and accidents due to misuse still occur frequently, posing a serious challenge for companies. According to a survey by the Ministry of Health, Labour and Welfare, about 30% of labor accidents in the manufacturing sector are related to machine misuse, with a significant number of incidents involving new employees and foreign workers. In particular, it has been pointed out that frequent misuse is caused by a lack of education and inconsistencies in on-site guidance, leading to decreased productivity and increased safety risks. The main causes of misuse include the following points: 1. Operating machines in a self-taught manner without reading the manual. 2. Training relying on verbal instruction without systematic training. 3. New and foreign workers being unfamiliar with machine handling, leading to frequent errors. 4. Not knowing the procedures for responding to troubles, resulting in inadequate responses. To address these issues, the use of video training for machine operation education is gaining attention. *For more details, please feel free to contact us.*
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Points to Prevent Misuse of Machinery To prevent misuse of machinery, the following points are important: 1. Utilize videos and animations to visually convey the impact of incorrect operations. 2. Demonstrate proper operating procedures through live-action to enable practical application of the learned content on-site. 3. Regularly check understanding through tests and hands-on training. 4. Prepare a manual for responding to troubles and use it in conjunction with training. 5. Continuously improve the training program to adapt to the latest machinery and business workflows. As demonstrated by Company G's case, utilizing video training can significantly reduce misuse of machinery and enhance safety and productivity.
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The First Step in Introducing Training When introducing training to prevent improper use of machinery, it is important to first analyze the challenges on-site and clarify what types of misuse are most common. After that, by tentatively implementing video training and verifying its effectiveness, we can transition to full-scale operation, allowing for smooth adoption. Furthermore, by regularly evaluating the effectiveness of the training and providing feedback on areas for improvement while updating the content, we can evolve into a more practical training program. Let’s work on reviewing educational methods to ensure proper use of machinery and enhance safety and operational efficiency on-site.
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P3
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Case Study of Company G - 70% Reduction in Machine Misuse through Video Training At Company G, a major manufacturing firm, more than 50 incidents of machine misuse leading to failures and accidents occurred annually. Particularly, incorrect operations by new workers were frequent, resulting in repair costs exceeding 10 million yen per year. To address this issue, Company G implemented the following video training program. Specific Content of the Video Training: 1. Recreating past machine misuse cases through animation to visually convey the risks associated with incorrect operations. 2. Utilizing live-action footage to clearly explain the correct operating procedures step by step. 3. Conducting comprehension tests after training and establishing completion criteria to ensure proficiency. 4. Simulating appropriate responses during trouble occurrences to enhance practical education. As a result of this initiative, the number of machine misuse incidents decreased from 50 to 15 per year, and repair costs were reduced from 10 million yen to over 5 million yen. In a post-training survey of workers, over 90% responded that they "understood the correct way to use the machines," confirming the high educational effectiveness. (The training effectiveness was measured based on statistics of accident occurrence rates and the results of worker surveys.)
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
