Case study 4 on coolant sludge recovery in grinding (Extended lifespan of the drum!)
FINE MAG series
The lifespan of the magnetic drum has increased! Operating costs have drastically decreased!
Exceeding expectations in effectiveness. Considering implementation across all factories. ◇ Background of Implementation 〇 Before implementation, we struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing. 〇 After about six months of testing, we decided to implement it due to the results exceeding our expectations. ◆ Effects of Implementation ● Even when using difficult-to-remove oil-based coolants, sludge is collected effectively. ● Operating costs were significantly lower than anticipated.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging to the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ "Coolant Treatment" for Grinding Processing 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Considerable reduction in the burden of troublesome maintenance tasks, contributing to ECO. 3. Drastic reduction in maintenance such as coolant liquid replacement and cleaning in grinding processing, etc. ★ Please feel free to request regarding "evaluation machines" and others. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.