(Reference video available) Reduce your burden and achieve a smart way of working through automation.
Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement Accurate filling amounts are managed using a load cell. ■ Automatic Control Filling automatically stops when the set volume or weight is reached. ■ Automatic Sealing and Capping The process also includes automatically closing the lid after filling. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.
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- Benefits of Automation ■Improvement of Work Efficiency Reduces the need for manual labor and enables the processing of large quantities of containers in a short time. ■Improvement of Accuracy Achieves precise filling amounts and encapsulation using load cells and sensors. ■Stabilization of Quality Automation helps to suppress errors and the occurrence of defective products. ■Reduction of Worker Burden Frees workers from simple tasks, allowing them to focus on monitoring and adjustments. - Points for Implementing Automation ■Analysis of Current Processes Clarifies which processes to automate. ■Selection of Appropriate Equipment Chooses necessary equipment such as filling machines, encapsulation machines, and transport systems. ■System Integration Considers integration with existing production lines and control systems. ■Maintenance and Support Establishes regular inspections and support systems for long-term stable operation. - Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company is also able to provide peripheral equipment, and our employees are responsible for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will propose solutions that are easy to understand and closely aligned with our customers' needs. Additionally, we also accept orders for processed products. Please feel free to consult with us.
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Delivery achievements and many others ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Table tennis racket production equipment ■ Development and manufacturing of blowerless heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials and many others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic eyelash manufacturing device ■ Device for feeding aluminum pouch products into paper containers ■ Automatic wig manufacturing device ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine *For more details, please download the PDF or feel free to contact us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
