Case 4 of coolant sludge recovery in grinding (▲High moisture and oil content in iron powder)
FINE MAG series
[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!
◇ Introduction Background 〇 Before implementation, we struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing. 〇 After about six months of testing, we decided to implement it due to its unexpectedly significant effects, among other reasons. ◆ Implementation Effects ● Even when using difficult-to-remove oil-based coolants, sludge was effectively recovered. ● Operational costs were also significantly reduced compared to our initial expectations, among other benefits.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip entrapment in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, contributing to ECO. 3. Dramatic decrease in maintenance such as coolant liquid replacement and cleaning in grinding processing, etc. ★ Please feel free to request regarding "evaluation machines" and others. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation available from the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.