Example 8 of coolant sludge recovery in grinding (▲ sludge tends to accumulate)
FINE MAG Series
[Issue] A problem has arisen where sludge tends to accumulate when the materials used change!
◇ Introduction Background 〇 We had been using a product from another company, but when there was a change in the materials used, a problem arose where sludge tended to accumulate. 〇 We considered introducing a new separator with a higher sludge recovery capability than the one we were using. ◆ Introduction Effects ● The frequency of tank cleaning, which was previously done about once every two months, has decreased to about once every 6 to 12 months after the introduction. ● Maintenance time loss and cleaning costs have been reduced to more than one-third based on simple calculations.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through the use of P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ "Coolant Treatment" for Grinding Processing 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Considerable reduction in the burden of troublesome maintenance tasks, contributing to ECO. 3. Dramatic decrease in maintenance such as coolant liquid replacement and cleaning in grinding processing, etc. ★ Please feel free to request regarding "evaluation machines" and others. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (Explanation available from the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.