Ceramic Reduction Firing Integrated Management System <WD300 Series>
WD300 Series Ceramic Reduction Firing Integrated Management System
Achieving low-cost analysis of traditional methods in educational and research institutions, as well as in ceramic production sites, and digitizing personalized techniques through IoT!
Data on firing temperature, caloric equivalent, CO concentration, and cumulative time can be checked in real-time on the measurement unit's display. Alert notifications at set checkpoints are also possible. In addition to communication interfaces such as LAN, Wi-Fi, and LTE (optional), LoRa wireless communication is standard, allowing for integrated management of the environment and safety around kilns and furnaces in conjunction with existing ISA sensors (temperature, humidity, CO₂, low-concentration CO). Furthermore, an optional model with gas pressure and atmospheric pressure correction functions is also available. 【Product Features】 - High-precision measurement of CO concentration in reduction firing (0.000–10.000 vol%) - Supports simultaneous measurement with 2 channels of thermocouples (up to 1768°C) - Data storage and verification available for both local and cloud options - Visualization of the effects of gas pressure, hydraulic adjustments, and damper opening/closing - Correlation between flame color, the state of Seger cones, CO concentration, and cumulative values is possible - Contributes to labor-saving, energy-saving, and productivity improvement in ceramics and industrial ceramics
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basic information
<Product Specifications> Measuring Gas: CO (up to 10.00 vol%) Sensor Method: NDIR (2-beam method) Suction Pump: Diaphragm type (maximum 1.0 L/min) Flow Rate: 0.1 to 1.0 L/min Dust Filter: 3 stages (5μm / 1.0μm / 0.2μm) Temperature Measurement: Thermocouple 2ch (Type R standard, other types available / maximum 1768℃) Display: LCD (4 lines, 20 characters) or 7-inch TFT monitor Communication: Wired LAN / Wireless LAN / LoRa wireless compatible Alarm Output: 2ch voltage-free contacts Analog Input/Output: 2ch input, 4ch output (both 4-20mA / output is optional) Power Supply: AC 100-220V (±10%) / 50・60Hz Power Consumption: Approximately 80W Dimensions: Measurement Unit 450×160×400mm Preprocessing Unit 480×945×475mm Operating Environment: 0 to 45℃ / Humidity 0 to 90% RH (no condensation)
Price information
This product consists of 4 models of measurement units and 1 model of preprocessing unit, and orders will start from April 30, 2025. Please contact us for the price.
Delivery Time
※Please inquire about the delivery date.
Applications/Examples of results
◆Reduction firing process management for ceramics Real-time measurement and recording of carbon monoxide (CO) concentration and firing temperature in the kiln to support stabilization of firing and quality improvement. ◆Reproducibility of firing without relying on craftsmen's experience Visualization through numerical data allows for the standardization of skilled techniques and can also be used as an educational tool. ◆Technical experiments and verification at universities and research institutions For collaborative research and technical verification at art universities and technology centers. ◆Implementation for small and medium-sized ceramic businesses and individual studios A firing support tool that excels in cost and functionality, making it easy for small businesses to adopt. ◆Energy saving, labor saving, and productivity improvement Reduces unnecessary fuel usage and the risk of defective products, achieving an efficient firing environment.
Line up（5）
| Model number | overview |
|---|---|
| WD300-L1<Measurement Unit> | Display: LCD, Temperature: -50 to +1768℃, CO Concentration: 0 to 10.000 Vol.%, Communication Function: LAN, Wi-Fi, LoRa, LTE*, Pressure Correction: None, Filter: 2 stages |
| WD300-L1C<Measurement Unit> | Display: LCD, Temperature: -50 to +1768℃, CO Concentration: 0 to 10.000 Vol.%, Communication Function: LAN, Wi-Fi, LoRa, LTE*, Pressure Correction: Yes, Filter: 2 stages |
| WD300-M1<Measurement Unit> | Display: LCD, Temperature: -50 to +1768℃, CO Concentration: 0 to 10.000 Vol.%, Communication Function: LAN, Wi-Fi, LoRa, LTE*, Pressure Correction: Yes, Filter: 2 stages |
| WD300-M1C<Measurement Unit> | Display: 7 inch TFT Monitor, Temperature: -50 to +1768℃, CO Concentration: 0 to 10.000 Vol.%, Communication Function: LAN, Wi-Fi, LoRa, LTE*, Pressure Correction: Yes, Filter: 2 stages |
| WD300-P1<Preprocessing Unit> | Filter: 1 stage, Dehumidification Trap: 2 stages, Dehumidification/Cooling: Peltier Electronic Cooling |
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Company information
At ISAI, we offer a range of monitoring solutions including network warning lights (Keiko-chan / Meru Maru-kun), network monitoring, contact monitoring, PDUs, and network UPS, as well as IoT solutions for agriculture, distribution, factory automation, food, pharmaceuticals, education, and healthcare utilizing LoRa wireless communication. In the UNIX era of the 1990s, we developed an automatic shutdown device as a countermeasure for shutdown processing troubles. Subsequently, we focused on the development of network-related devices centered around Embedded Linux, and in the 2000s, we announced various networked devices and integrated management solutions. Even now, through unique products such as intelligent UPS, network warning lights, and LoRa wireless-enabled sensing systems, we provide advanced technology in a safe and easy-to-use manner, contributing to the enhancement of IT infrastructure. Additionally, ISAI leverages its achievements in server power management and automated system operations in large-scale core systems to offer a wide range of system operation technologies, including remote monitoring, equipment control, and the operation, monitoring, and management of power supplies (including UPS) via network.