[Issue] Particulate sludge that cannot be removed accumulates at the bottom of the tank after cutting!
◇ Introduction Background 〇 Initially, we inquired with the manufacturer about the recovery of accumulated sludge, but it became clear that the required work time, personnel, and estimates greatly exceeded our expectations. 〇 The longer the maintenance work takes, the more it disrupts normal operations, etc. ◆ Ease of Implementation ● We communicated our desire for a movable format since we wanted to use it across multiple machining centers. ● Even during the evaluation equipment loan, we felt reassured about the implementation as there was no pressure for purchase, which contributed to our comfort in proceeding.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during machining of castings, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip entrapment in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carryover.
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Applications/Examples of results
◆ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers is doubled. 2. The accumulation of sludge in the coolant tank of machining centers is significantly reduced. 3. Contributes to the recovery of particulate sludge through secondary filtration in cutting processing. ★ Please feel free to request information regarding "evaluation machines," etc. -------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanations can be provided by the manufacturer.)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.