Gear coolant sludge recovery case 1 (▲ Sludge is heavy, making work difficult)
FINE MAG series
[Issue] The oil-soaked sludge is heavy, the oil removal process is difficult, and the floor is covered in oil!
◇ Introduction Background 〇 Previously, the sticky chips that were discharged were put into a centrifugal oil separator, and the oil removal process was conducted for about 1 hour per day. 〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 〇 The oil-based coolant collected by the oil separator was contaminated with fine particles, causing wear on pumps and cutters, etc. ◆ Introduction Effects ● Chips processed by the oil separator are discharged from the fine mag, eliminating the need for oil removal. ● The lifespan of pumps and cutters has also significantly improved. ● The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.
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basic information
◆ Standard (Fine Particle) Type (K/F) ◆ Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) - Reduces chip clogging in the squeezing roller through P rollers and specially arranged magnetic drums. - Significantly reduces the amount of cutting oil used by decreasing oil carry-out.
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Applications/Examples of results
◆ Coolant treatment for "shaving processing" - Zero degreasing in shaving processing contributes to extending pump life, etc. -------------------------------------------------------- ◇ Sales agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations can be provided by the manufacturer)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.