Prevention of continuous production of defective products and reduction of rework losses. Tool defect detection using AI.

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last updated：May 16, 2025

THK 本社

Proposing a tool monitoring AI solution. Real-time detection of cutting tool breakage and chipping! Preventing continuous production of defective products and reducing waste.

Are you struggling with continuous production of defective products due to cutting tool damage or chipping, as well as losses from tool changes? For solving these issues, we recommend the tool monitoring AI solution 'OMNI edge.' The AI learns the processing waveform for each tool with every machining operation, estimating damage, chipping, and wear levels. With easy and speedy implementation, it achieves high-precision anomaly detection. [Reasons for Recommendation] No selection needed: Sensors, communication environment, monitoring app, and alert functions are all provided in one package. Easy installation: Sensing is done by clamping a CT to the motor cable, making installation simple. No setup required: Data acquisition and analysis start from the day of installation without threshold or parameter settings. High precision: Automatic detection accuracy improvement through data accumulation and AI analysis. *For more details, please refer to the materials available by downloading the catalog. You can also see examples from manufacturing sites of automotive and machine parts.

Special site - Product/service details - https://pr.mono.ipros.com/thk-omniedge/product/

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basic information

【For these concerns】 ◎ I want to easily detect abnormalities in existing machine tools (automatic lathes, machining centers, NC lathes). ◎ I am looking for ways to prevent continuous occurrences of processing defects. ◎ There are frequent defects due to tool breakage and chipping. ◎ I want to review the management methods and replacement frequency of tool life to reduce costs. ◎ I want to implement a monitoring system but would like to minimize the effort involved in selection, setup, and operation. *For more details, please refer to the materials. Feel free to contact us as well.