Seamless metal belt and conveyor system - dust-free and sterile transport -
Belt Technologies, Inc.
Seamless metal belts demonstrate their true value in environments with high hygiene requirements, such as PIC/S GMP Annex 1 and HACCP.
-Properties and Performance of Metal Belts- PureSteel metal belts are made from stainless steel, allowing for long-term use even in harsh conditions, providing durability. Depending on the usage environment and purpose, it is also possible to supply alloy materials tailored to resist chemicals, temperature, and corrosion. -Durability- PureSteel metal belts are resistant to extreme temperatures, vacuum conditions, and harmful or corrosive environments. They are also unaffected by wear and surface peeling due to elongation or warping from long-term use. -Cleanliness- PureSteel metal belts do not require lubrication. There are no fine particles or gas emissions generated from other materials (such as resin or fiber). They can be sterilized using autoclaves, various fumigation methods, or gas spraying, making them ideal for use in environments where cleanliness is of utmost importance. -Accuracy- PureSteel metal belts do not exhibit pulsation, which is common with other typical belt materials. This allows for precise transmission of the control system's operational profile. They are processed to have smooth edges and accurate dimensions due to very tight tolerances, achieving greater accuracy and reliability compared to other belt materials.
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basic information
The seamless metal belt conveyor system demonstrates its true value in high-demand environments that require compliance with various regulations such as PIC/S GMP Annex 1 and HACCP. It enables a clean production environment free from the generation of fine particles originating from the belt. This groundbreaking belt system has a proven track record in semiconductor manufacturing facilities in Japan for transportation applications. In semiconductor manufacturing facilities, ultra-high cleanliness is essential in all operational environments, and processes such as high-temperature, vacuum, and chemical cleaning are performed regularly. In such harsh and high-demand environments, the seamless PureSteel metal belt continues to be the preferred choice for transportation. The PureSteel belt is easy to clean and maintains a clean state, making it suitable for operations in environments that require continuous sterile operation. The seamless single-layer metal belt does not generate particles from the belt or cause contamination. Unlike chain-structured belts that have hidden gaps that cannot be avoided, or elastic material belts that can develop fine tears, delamination, or fraying that leads to foreign matter, the steel belt can consistently maintain a hygienic condition.
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Applications/Examples of results
-Examples of Use- ・Aseptic preparation facilities ・Manufacturing of pharmaceuticals ・Manufacturing of medical devices ・Food processing ・Central kitchen ・Manufacturing of semiconductors and electronic devices -Retrofit (Replacement from existing conveying systems)- ・Compatible with replacement from existing conveying systems -Compliance with various regulations- ・PIC/S GMP Annex 1 ・HACCP
Detailed information
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- Dust-Free Clean Transport - The seamless metal belt demonstrates its true value in high-demand environments such as high-purity and sterile manufacturing facilities. A steel sanitary solution that does not generate particulate matter from the belt enables a clean production environment. It excels in facilities requiring advanced sanitary operations such as PIC/S GMP Annex 1 and HACCP.
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-Aseptic Transport System- Stainless steel has high resistance to corrosion and can be thoroughly cleaned with high-pressure steam, high-pressure washing, and chemical cleaning, significantly improving hygiene, which is crucial in the pharmaceutical industry. It also has sufficient resistance to various chemicals and heat, making it the most suitable solution for operation in aseptic processes. The PureSteel steel conveyor belt, protected by a chromium oxide surface, has a long lifespan and is a hygienic belt necessary for transporting aseptic pharmaceuticals and aseptically packaged medical devices.
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- Retrofit Compatible - The PureSteel belt and conveyor system can be flexibly customized. It is also easy to convert from existing conveyor systems to the PureSteel belt system. The conversion minimizes the impact on facilities and equipment other than the conveyor system, supporting dust-free and sterile operations.
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- Flexible Installation Requirements - The PureSteel belt and conveyor system can be customized flexibly. Surface treatments suitable for high-temperature applications, such as tunnel sterilizers, can be applied virtually without limit. If you are looking for a conveyor system that can operate cleanly and chemically sterile in your aseptic pharmaceutical manufacturing facility, please contact us.
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Company information
For semiconductor, electronic devices, and optical thin film manufacturing equipment, come to us. Our company was established in March 2016 with the aim of providing agency services for several overseas manufacturers with advanced technologies related to vacuum processes, as well as maintenance services for these devices. Our product lineup includes a wide range of equipment such as sputtering, high-density plasma sources and pulse power supplies, ion beam etching and milling, ion beam sputtering, neutral cluster ion beam process equipment, organic material sublimation purification and film deposition equipment, various filters for liquids, and cleaning brushes, among others.