Future Joining Technologies: FSW Using Machining Centers
In recent years, the technology for joining metals has evolved, leading to the development of a joining method that operates at lower temperatures and without contamination compared to traditional welding techniques. This method is called FSW (Friction Stir Welding). FSW does not melt the metals to join them; instead, it uses a special tool and is performed on a machining center. Because this method operates at a low joining temperature, the deformation caused to the metals is minimal, significantly shortening the distortion correction process. Additionally, since it is performed using NC (numerical control), there is an advantage of eliminating variations caused by differences in the skills of operators (such as welders). Automated construction using a machining center ensures consistent product quality. Furthermore, it does not produce harmful rays, sparks, or fumes, making it environmentally friendly. FSW (Friction Stir Welding) is expected to gain increasing attention in the future and is said to become an indispensable technology in the manufacturing of metal products.
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basic information
With the support of the Support Program from the Kinki Bureau of Economy, Trade and Industry, we have independently developed FSW using conventional machining centers instead of dedicated machines. Please consult us when planning to develop this environmentally friendly technology, FSW, which operates at low temperatures.
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Applications/Examples of results
Lightweight thin cooling jacket, superconducting wire production, new energy-related development prototypes, process changes (welding ⇒ FSW) prototypes, etc.
Company information
Kawanami Iron Works was founded in 1904 (Meiji 37). For 120 years, we have continued to engage in metalworking in Kyoto. Adapting to the rapid changes in the times and needs, we have transformed our business model while still providing exceptional processing services today. This long history reflects the stability of the company, wise management, and high technical capabilities. Our experienced engineers utilize the latest technology to enable a wide variety of cutting processes. Currently, we primarily offer large-scale, high-precision cutting using five-sided machining centers. We have also received high praise in fields such as defense, power generation, special vehicles, and large medical devices. Additionally, we have focused on quality management for many years, earning the trust of numerous companies and delivering a wide range of processed products. Our mission is to respond flexibly to our customers' requests and provide satisfaction and inspiration. Moving forward, we aim to contribute to society with our rich experience and creativity by continuing to innovate in technology, improve customer service, and develop our workforce.