Are you teaching what to check first when the line is stopped?
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[Manufacturing Industry New Employee Training] [Safety Education Video] Confirm from Restart! Trouble Avoidance Training
"I turned off the power and tried restarting it once." "I called my supervisor immediately without checking in a panic." When the line stopped, did the new employees and operators find themselves in a state of "not knowing what to check"? ● Immediately operating the machine before investigating the cause of the stoppage ● Not being told what should be prioritized for confirmation ● The site is confused, with even "who to contact" remaining vague This is due to the lack of training designed to clearly teach "initial actions during line stoppage." Line stoppages are critical moments that determine whether "it leads to an accident" or "can be recovered quickly." That’s why clearly teaching "actions when stopped" improves safety, quality, and efficiency. At LinkStudio, we produce numerous reproducible and operational navigation video materials specialized in line stoppage response, anomaly detection, and initial judgment. Would you like to make "what to do when stopped" a "common understanding for everyone" through video? *For more details, please feel free to contact us.
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Proposal for Solutions | Visualizing the "Order of Checks" in a Video to Standardize Initial Actions When a line stops, what is crucial is the "initial action to identify the cause and connect it to the next steps." To achieve this, a video training material that clearly communicates the "points to check first" during a trouble occurrence is effective. ● Reproducing the confirmation flow for each stop cause, such as sensor abnormalities, material shortages, and safety device activations ● Displaying confirmation items in order, such as "machine," "display," and "surroundings," to help understand the sequence ● Visualizing cases where a restart was attempted without confirmation and the associated risks through storytelling This will help establish the initial action pattern of "stay calm, check, and report" among newcomers.
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Implementation Steps | Structuring Initial Response Training STEP 1 | Identify mistakes and response patterns from past line stoppages Extract and categorize issues such as restart errors, misjudgments, and delays in communication. STEP 2 | Create video training materials summarizing the "order of confirmation and reporting" by cause of stoppage Enhance realism using the operation panel, site layout, actual sounds, and displays. STEP 3 | Incorporate videos into morning meetings and training on the first day of assignment, and implement repetitive training with checklists Operate as a complete set from "watch and understand → do and execute → habituate."
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P3
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Applications/Examples of results
Introduction of Success Stories | Zero "Restart Mistakes" with Video Education. Speeding Up Line Recovery In a certain consumer goods manufacturing line, frequent machine failures were occurring due to incorrect responses during line stoppages. There was even a case where a newcomer thought, "I can fix it myself," and attempted a restart, leading to part damage and production loss. To address this, a teaching material was introduced that allows learning through videos of a series of steps: "Stop → Confirm → Report → Decide." By using actual equipment, operation panels, and trouble reproductions, the following results were achieved: ● Zero erroneous operations due to restarts ● Reduced recovery time, with average downtime improved by 40% ● An increase in questions from newcomers about "where to look first," leading to heightened awareness By visualizing "what to confirm," the quality of on-site decision-making dramatically changed.
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| Model number | overview |
|---|---|
| How to Create Video Training to Establish Initial Actions 1️⃣ | Classify stop troubles into about 5 patterns and clearly indicate the confirmation points in the video |
| How to Create Video Training to Establish Initial Actions 2️⃣ | Reproduce "actions to avoid" (sudden reboot/neglect/self-judgment) as negative examples |
| How to Create Video Training to Establish Initial Actions 3️⃣ | Clearly display actions such as "check the indicator lamp" and "read the out-of-materials indicator" in stages |
| How to Create Video Training to Establish Initial Actions 4️⃣ | Organize necessary information for reporting (stop details/time/confirmation results) through narration |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
