Education that emphasizes "first confirming things."

basic information

Proposal for Solutions | Visualizing "What to check and in what order" in a video format to create an educational model. In the initial judgment during a line stoppage, not only speed but also "accurate confirmation procedures" are necessary. To achieve this, it is effective to create a video that explains the flow of "check → report → judge" in a way that anyone can understand. ● Reproducing confirmation points for each cause of stoppage (material shortage/sensor malfunction/false detection, etc.) in video format ● Step-by-step explanation of the procedures for checking display lamps, operation panels, and the physical state of the line ● Learning from examples of mistakes due to incorrect initial actions (such as resetting immediately or leaving it unattended without reporting) This will help eliminate the anxiety of "not knowing what to check first" and enhance the accuracy of initial actions.

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Implementation Steps | Operational Methods to Incorporate Initial Response into Training STEP 1 | Identify past instances of line stoppages and categorize the causes and response flows Clarify the confirmation actions that need to be taught based on the trends of the troubles. STEP 2 | Create video training materials that clearly show "this confirmation for this stoppage" at a glance The key is to structure it with live-action and operational guides for high on-site reproducibility. STEP 3 | Implement a system where new employees repeatedly watch the videos as part of training, morning meetings, and monthly reminders By creating a flow of "seeing to remember" → "doing to establish," initial response errors will be significantly reduced.

Price range

P3

Delivery Time

Applications/Examples of results

Introduction of a Success Case｜Habitualizing "Initial Confirmation" through Video Reduces Downtime by 40% In a beverage manufacturing line, equipment troubles due to mistakes in restarting after a line stoppage were occurring more than 10 times a month. Most cases involved new employees thinking, "I'll manage it myself," and operating without checking. To address this, an educational video was created that visualized "the five confirmation points to check first when stopping." All workers watched this video during the morning meeting, and the operation was changed to include actions aligned with a checklist on-site. As a result: - Reports of accidents and defects due to incorrect restarts have become almost zero. - The speed of recovery response has improved, leading to a 40% reduction in monthly downtime. - New employees have developed the awareness that "stopping = starting with confirmation," which has also reduced the burden of training. By habitualizing the "order of confirmation" through video, productivity has increased while preventing accidents.

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