What perspectives should be conveyed to a newcomer struggling with caulking?
Custom-made training video
Training for new employees in the manufacturing industry: Educating them on the meaning of their tasks promotes quality and growth.
Have you ever heard a new worker in the bathroom unit manufacturing site say, "I can't do the caulking well"? ● The thickness of the caulking is uneven ● Gaps are created ● The finish is not beautiful These issues directly affect the product's waterproofing and aesthetics, leading to complaints and rework. If new workers continue their tasks without confidence in their caulking skills, it could result in a decline in overall quality on the site. To ensure that new workers gain confidence in their caulking tasks and produce high-quality products, it is essential to educate them on the "meaning" of the procedures. Through visual teaching materials, step-by-step guidance, and appropriate feedback, we can enhance the workers' understanding and technical skills. At LinkStudio, we produce video teaching materials to support the improvement of education in manufacturing sites. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.
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Proposal for Solutions | Education to Understand "Why the Procedure is Necessary" The background behind new workers having a sense of unease with caulking tasks is that they do not understand the "meaning" of the work procedures. By not only teaching the procedures but also conveying why those procedures are necessary, we can promote the workers' understanding and acceptance, thereby accelerating their skill acquisition. Specific educational methods include: ● Explaining the purpose and importance of caulking ● Demonstrating the appropriate thickness and width standards ● Clearly showing the problems caused by improper application By conducting education based on these points, it is possible to improve the understanding and technical skills of new workers.
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Implementation Steps | How to Improve Education The steps to improve educational methods are as follows: STEP 1 | Review of Current Educational Content Examine the current educational content and methods, and identify areas for improvement. STEP 2 | Development of Teaching Materials Organize visual teaching materials and practical instructional content to build the educational program. STEP 3 | Implementation and Evaluation of Education Implement the new educational program and evaluate its effectiveness. Revise the content as necessary.
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P3
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Applications/Examples of results
Introduction of Success Cases | Accelerating Skill Acquisition of New Employees through Improvement of Educational Methods In a bathroom unit manufacturing factory, there were more than 10 quality defects related to caulking work by new workers each month. The traditional training methods focused on teaching procedures, which led to workers not understanding the meaning of the steps. Therefore, we reviewed our educational methods and implemented the following initiatives: ● Introduction of classroom sessions explaining the purpose and importance of caulking ● Utilization of video materials comparing appropriate and inappropriate examples of installation ● Feedback and guidance through actual work As a result of these initiatives, the understanding of new workers improved, and the number of quality defects decreased to fewer than 2 per month. Additionally, the confidence of new workers increased, leading to improved work efficiency.
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| Model number | overview |
|---|---|
| Ideas for Effective Education 1️⃣ | Utilization of Visual Teaching Materials: By using videos or photos that compare appropriate and inappropriate examples, understanding can be deepened. |
| Ideas for Effective Education 2️⃣ | Step-by-Step Instruction: By teaching progressively from basic procedures to advanced techniques, the skills of the workers can be enhanced. |
| Ideas for Effective Education 3️⃣ | Emphasis on Feedback: By providing appropriate feedback through actual work, the understanding and retention of skills by the workers can be improved. |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.