How to Design Attention Education on Site to Prevent Foreign Matter Contamination

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Custom-made training video

last updated：Jul 03, 2025

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[Training Video] Risks and Challenges Caused by Foreign Matter Contamination! Preventing Foreign Matter Contamination through Educational Design to Improve Quality

In pharmaceutical manufacturing, foreign matter contamination is a serious issue that undermines product quality. When foreign matter contamination occurs, the following risks arise: ● Product recall: If foreign matter is found in products shipped to the market, a recall is necessary, which can diminish the company's credibility. ● Legal liability: If health damage occurs due to foreign matter contamination, there may be legal repercussions. ● Production line stoppage: Investigating the cause of foreign matter contamination and implementing countermeasures may require halting the production line, leading to decreased production efficiency. The main causes of foreign matter contamination are as follows: ● Lack of attention from operators: Carelessness or insufficient checks during work can lead to contamination. ● Equipment deficiencies: Aging equipment or lack of maintenance can cause parts to break or wear, resulting in contamination. ● Inadequate cleaning: If the work environment is not cleaned thoroughly, foreign matter is more likely to remain. ● Insufficient training: If training on the risks and prevention measures of foreign matter contamination is inadequate, operators' awareness may decrease. While foreign matter contamination poses significant risks in pharmaceutical manufacturing, it can be prevented through appropriate training design. *For more details, please feel free to contact us.*

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Proposal for Solutions | Educational Design for Preventing Foreign Matter Contamination To prevent foreign matter contamination, the following educational design is effective: ● Visualization of Risks: Clearly demonstrate the impacts and risks associated with foreign matter contamination to raise awareness among workers. ● Introduction of Specific Cases: Present past cases of foreign matter contamination and share the causes and countermeasures. ● Utilization of Checklists: Compile work procedures and verification items into checklists, allowing workers to confirm them independently. ● Implementation of Regular Training: Conduct training regularly to ensure knowledge retention and maintain awareness.

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Implementation Steps | Procedure for Building Educational Design STEP 1 | Understanding Current Issues Analyze the occurrence and causes of foreign object contamination to identify the issues. STEP 2 | Development of Educational Content Develop educational content such as risk visualization, specific examples, and checklists. STEP 3 | Implementation of Education Conduct education for workers and confirm their understanding. STEP 4 | Measurement and Improvement of Effectiveness Measure the occurrence of foreign object contamination after education and improve the educational content as necessary.

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Introduction of Success Stories | Reduction of Contamination through Enhanced Education In a pharmaceutical manufacturing company, strengthening education to prevent contamination resulted in the following outcomes: ● Significant reduction in contamination: After enhancing education, the number of contamination incidents decreased by over 50%. ● Increased awareness among workers: By visualizing risks and presenting specific case studies, workers' awareness improved. ● Strengthened quality control system: The use of checklists and regular training enhanced the quality control system.

Line up（3）

Model number	overview
How to Advance Educational Design 1️⃣	Reflecting the Voices from the Field: Incorporate opinions and requests from workers to make the educational content relevant to the field.
How to Advance Educational Design 2️⃣	Continuous Improvement: Regularly evaluate the effectiveness of education and improve the content as necessary.
How to Advance Educational Design 3️⃣	Awareness of Everyone's Participation: Emphasize that preventing foreign matter contamination is everyone's responsibility and work on it as an organization.