[Technical Proposal Example] Abolition of secondary cutting processes such as ZAGURI and plate polishing.
Proposal for a progressive die including dish forming processing through cold forging! A case where secondary cutting was eliminated.
This is a technical proposal example that includes a progressive die with dish-shaped reaming processed by cold forging. In this case, the product underwent dish-shaped reaming at two locations after pressing. However, there were challenges related to the lead time and cutting costs associated with secondary machining. To process the dish-shaped reaming while leaving the pilot holes, there was a concern that the roundness of the holes would be compromised. By adding a finishing process for the holes at the end, mass production was achieved. [Case Overview] ■Challenge: Lead time and cutting costs for secondary machining of dish-shaped reaming after pressing ■Proposal: Progressive die including dish-shaped reaming processed by cold forging *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.