By converting machining products to press processing, we achieved a 40% reduction in lead time and a 30% cost reduction!
This is a case study of a technical proposal that transitioned from cutting processing to press processing. In this case, the product was traditionally produced through cutting processing. Due to an annual lot size of about 5,000 units, there were challenges regarding lead time and processing costs in cutting processing. Given the annual lot quantity of around 5,000 units, we intentionally assumed a single press process and designed the process to eliminate distortion by performing multiple finishing operations on the sides. [Case Overview] ■Challenge: We want to convert approximately 5,000 cutting processed products to press processing. ■Effect: By converting to press processing, we achieved a 40% reduction in lead time and a 30% reduction in costs. *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.