Achieving general press processing while maintaining quality equivalent to fine blanking! Realizing cost reduction.
This is a case study of a technical proposal for sim ring manufacturing. Due to the customer's request to reduce procurement costs since product processing is outsourced, we received an inquiry about whether it was possible to maintain the same quality as fine blanking products while processing them with a press. In response, we proposed a method that combines cold forging and precision shearing press technology. By converting fine blanking to general press processing, we achieved a 40% cost reduction. [Case Overview] ■ Challenge: To achieve cost reduction while maintaining quality ■ Effect: 40% cost reduction through conversion to general press processing *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.