DX for Reducing Labor in Processing Machinery: Automatic Monitoring of Old Equipment with Omega Eye
Old processing machines are also OK! An automatic monitoring DX solution that achieves reduced patrols and labor-saving with Omega Eye.
ΩEye is a camera-based automatic monitoring system that can retrofit old processing machines and outdated equipment with IoT capabilities. By simply installing external cameras on processing equipment such as cutting machines, lathes, and milling machines, you can continuously monitor the status of lamps, analog meters, and digital displays. There is no need for PLCs or equipment modifications, making it ideal for the digital transformation (DX) of old processing machines. <Features of ΩEye> - No distinction between old and new! It enables operational monitoring of equipment and machines. - In addition to lamps and meters, text can also be digitized. - As it uses external cameras, there is no need for wiring modifications within the equipment. Implementation is easy; you just need to capture the operational lamps of existing equipment. It has minimal impact on the site and is perfect for first-time IoT implementations. ΩEye is a next-generation monitoring solution that meets the needs for the digital transformation of processing machines, automatic monitoring, and reducing personnel on-site. It is easy to implement and provides peace of mind for first-time IoT and DX introductions. Companies interested in reducing labor in processing, cutting down on patrols, DX for old equipment, and automatic monitoring are encouraged to consider its implementation. A trial version is also available. For more details, please download the materials from the PDF download link.
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basic information
- Camera shooting interval: Minimum of 1 second - Recognition targets: Lamp lighting / 7-segment display / Analog linear meter / Text (numbers, letters), up to 20 items - Output format: CSV (automatic saving and integration) - Notification function: Email and SNS notifications (with images) - Viewing function: CSV download - PC requirements: Windows 10/11, Core i3 or higher, 8GB memory, FHD display - Settings: Easy specification with a mouse, automatic correction with a marker * Integration with core systems and information board display is also possible (optional)
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Applications/Examples of results
【Usage Examples】 ■Immediate detection of abnormal stops through lamp monitoring of equipment ■Monitoring operational status as an alternative to patrol inspections ■Data acquisition for visualization and analysis of production losses and downtime ■Retrofit monitoring for older machines that are difficult to IoT-enable 【Implementation Examples】 ■Manufacturer A: Implemented on one piece of equipment, semi-automated temperature measurement, effectively reducing Excel data entry tasks to zero ■Manufacturer B: Implemented on ten pieces of equipment, displaying operational status in a Gantt chart via an information bulletin board system (integrated with another solution) ■Manufacturer C: Implemented on twenty pieces of equipment, significantly reducing patrol inspection time ΩEye is a solution that enhances safety, productivity, and troubleshooting capabilities while minimizing capital investment.
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Company information
Certified as a Smart SME Supporter Cosmo Summit has been certified by the Ministry of Economy, Trade and Industry as a "Smart SME Supporter," an information processing support organization that assists small and medium-sized enterprises in enhancing their productivity through IT implementation. IT Implementation Subsidy Cosmo Summit is a support provider for the IT Implementation Subsidy 2023. We will help you introduce IT tools that meet your challenges while keeping your costs down. We provide full support from product proposals to subsidy applications. We analyze the challenges faced by our customers and uncover potential needs, proposing optimal hardware and software solutions. We integrate comprehensive systems along with communication networks. We offer total services from planning proposals to design, development, and follow-up after operation.