We will introduce a case where issues such as securing and training personnel, the closure of outsourcing partners, and quality variations due to workers were resolved through the introduction of robots for the first time!
At the aluminum die-casting line that operated with 14 personnel in two shifts around the clock, securing human resources became difficult, and as production numbers increased, variations in quality and inspection errors also rose. The closure of subcontractors and a decline in employee retention rates compounded the issue, making the creation of a "system that does not rely on people" an urgent challenge. Additionally, the rising costs of recruitment and the aging of skilled workers made the transfer of skills increasingly difficult, highlighting the need to establish a sustainable production system. In response, our company implemented a one-stop solution focusing on "creating a system that does not rely on people," from identifying on-site challenges to conceptual design and operational support. We assessed the current situation, organized issues, and evaluated the feasibility of automation, providing a comprehensive response from conceptualization, system configuration, detailed design, manufacturing, to startup. We established a fully automated line, reducing the workforce from 14 personnel. By in-house production of subcontracted processes, we achieved stabilization of the supply system. This has enabled flexible line operations that can balance quality and productivity without the worry of securing human resources.
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BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.