[Case Study] Operating Rate Monitoring System / Metal Parts Press Machine (Molding Processing)
The epitome of "Monozukuri IoT" systems: Operational Rate Monitoring System!
Detects the movement of molds in metal parts forming press machines and calculates the operating status. Sensors were installed on old press machines to digitize them. ◆ Applicable Products - Ideal IoT System ◆◆ Features - Detects the up and down movement of the mold and converts it into shots per minute (SPM). - Since it counts the up and down movement of the mold, it is an easy-to-understand system. - Detects the presence or absence of metal part materials, distinguishing between stops due to material shortages and abnormal stops. - Stable data collection is possible even in factories with a high presence of metal objects thanks to LoRaWAN. - Data is automatically accumulated in Google Spreadsheet, and graphs are displayed. ◆◆◆ Effects - Automatically records and visualizes operating status data. - Allows you to know the condition of press machines located far from the office. - Digitized even old press machines that lack communication functions. - Data is accumulated in Google Spreadsheet (equivalent to Excel), making data reuse easy. - This example is an application case for press machines using molds, and it can be applied to equipment with periodic motion components.
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Our company provides ideal IoT systems for customers quickly and at a low cost. We eliminate all "preparatory work" (wasteful tasks) and create an environment that generates added value from visualized information. Focusing on the "3Cs" of Connect, Collect, and Coordinate, we visualize various data to achieve management, development, and research objectives.