Achieving a 95% parts shipping rate within 24 hours continuously!
We would like to introduce a case where we participated in the project regarding the establishment of the Global Parts Center at DMG Mori Seiki Co., Ltd.'s Iga plant from the engineering perspective. On the hardware side, we adopted separate storage by packaging and three-dimensional storage using automated warehouses, improving the volume ratio by approximately 1.5 times. Additionally, we implemented four types of automated warehouses to achieve suitable storage and inbound/outbound operations based on the size and characteristics of the parts. On the software side, we introduced the Toyota Comprehensive Logistics Management System (Toyota WMS). By providing optimal picking routes, even inexperienced staff can perform efficient inbound and outbound operations, leading to a reduction in shipping lead times. [Key Points] - The adoption of separate storage by packaging and three-dimensional storage improved the volume ratio by approximately 1.5 times. - Four types of automated warehouses achieved suitable storage and inbound/outbound operations based on size. - The introduction of Toyota WMS resulted in a reduction in shipping lead times. *For more details, please download the PDF or feel free to contact us.*
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【System Overview (Partial)】 ■ Bucket-type automated warehouse ■ Pallet-type automated warehouse ■ Large long-item automated warehouse ■ Small long-item automated warehouse ■ Mobile rack ■ Medium rack for small item storage *For more details, please download the PDF or feel free to contact us.
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Cost reduction, efficiency improvement... We believe that our role as a logistics improvement partner, Toyota L&F, is to think together with our customers about the various challenges they face and to provide concrete proposals that can lead to solutions. To ensure that products are delivered reliably and efficiently from the production site to everyday life, Toyota L&F offers a range of products that excel in various logistics scenarios. With equipment setup, system construction, and comprehensive sales and service activities, we contribute to our customers' logistics efficiency and total cost reduction.