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  6. Induction heating application examples: soldering

Induction heating application examples: soldering

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last updated:Sep 15, 2025

Alonics, Ltd.
Alonics, Ltd.
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No soldering iron needed, improved maintainability.

Soldering using IH involves a process that uses a precise electromagnetic field to heat two or more conductive materials (metals) and join them with solder that melts at a temperature below the melting point of the joining material. Unlike brazing, soldering is performed at low temperatures. Compared to brazing, soldered joints may be slightly weaker, but it is suitable for certain applications such as small components. Additionally, soldering is different from welding, which involves melting the joint. 【Common Issues】 ■ Not very strong ■ Low resistance to fatigue ■ Usable temperature range is below 170°C 【Tips for Successful Soldering】 ■ Cleanliness of the surface is important ■ Bring the temperature of the connection points of both metals to the same temperature simultaneously ■ If the temperature is too high, the solder joint will not be strong ■ Instead of using solder wire or solder bars, place pre-shaped solder at the joint before heating *For more details, please download the PDF or feel free to contact us.

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Induction heating application examples: soldering

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**Advantages of Utilizing High-Frequency Induction Heating (IH)** ■ Rapid Heating IH enables rapid heating. It is optimal for quickly soldering metals. ■ High Reproducibility Once the process is set, IH can consistently deliver the same results every time. This helps minimize the variability often seen with soldering irons or torches. ■ Precise Control With precise heating, processes can be controlled while avoiding thermal stress. The efficiency of the IH system in specific applications is influenced by the following four factors: - Characteristics of the workpiece itself - Design of the inductor - Power capacity - Required temperature change for the application Please feel free to consult us to see if IH soldering meets your specifications. *For more details, please download the PDF or feel free to contact us.*

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Induction Heating Power Supply Guide 2025

Induction Heating Power Supply Guide 2025

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Alonics,

Alonics, Ltd.

Industrial Machinery

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We manufacture and sell high-frequency power supplies and their applications for industrial use and scientific research, including induction heating power supplies, high-frequency power supplies for plasma, and RF power amplifiers. Our induction heating power supplies are available in a wide range from 1.2 kW to 500 kW, and due to their unique compact design and broad frequency range, they are applied in applications where induction heating was previously difficult. For plasma power supplies and RF amplifiers, engineering and manufacturing are conducted at our U.S. subsidiary, and in addition to sales, we also design and manufacture application equipment. With over 30 years of experience in plasma high-frequency power supplies and broadband amplifiers for semiconductor devices, we provide precise engineering services to realize our customers' ideals. We also offer free initial heating tests for equipment selection.

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