Shortening the curing time
Hardening involves any process used to initiate structural changes at the chemical or molecular level in polymer materials such as epoxy, phenolic, polyester, and silicone, or to exert catalytic effects. These materials are applied in various products aimed at adhesion, protective coatings, sealing, and insulation. Typically, induction heating is used for heating metals and other conductive materials, but by using conductive metals as a susceptor for heat conduction, efficient heating can also be achieved in plastics and other non-conductive materials. *For more details, please download the PDF or feel free to contact us.*
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**Advantages of Utilizing Induction Heating (IH)** Induction heating offers significant benefits compared to expensive ovens and time-consuming batch or hot plate processing for curing. ■ Minimal installation area ■ Low material costs ■ Significant energy savings Energy is supplied only to the susceptor plate, minimizing waste heat ■ Improved working environment Users are not exposed to rising temperatures in the room, reducing the need for air conditioning ■ Improved productivity Induction heating can be integrated into production lines ■ Enhanced output and quality Precise control and monitoring lead to reproducible high-quality results ■ Improved safety Lowers the temperature of the entire process, eliminating fire hazards *For more details, please download the PDF or feel free to contact us.*
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**Customer Feedback** "The curing time of the adhesive in the filter section was reduced from 30 seconds to 6 seconds, allowing us to automate a previously manual process." - Automotive Filter Manufacturing "By using induction heating instead of a convection oven, we were able to reduce the installation area of the production line from 86 feet to 13 feet. Additionally, by reducing the risk of fire, we have decreased energy consumption and increased employee safety. However, our greatest benefit is the production uptime. Previously, we had 256 minutes of downtime per month, but we expect this to approach zero." - Automotive Filter Manufacturing Adhesive bonding requires partial heating of the metal substrate to accelerate the dissolution and curing of the adhesive. In this process, the adhesive bond cures from the inside out, which removes trapped gases from the adhesive. *For more details, please download the PDF or feel free to contact us.*
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We manufacture and sell high-frequency power supplies and their applications for industrial use and scientific research, including induction heating power supplies, high-frequency power supplies for plasma, and RF power amplifiers. Our induction heating power supplies are available in a wide range from 1.2 kW to 500 kW, and due to their unique compact design and broad frequency range, they are applied in applications where induction heating was previously difficult. For plasma power supplies and RF amplifiers, engineering and manufacturing are conducted at our U.S. subsidiary, and in addition to sales, we also design and manufacture application equipment. With over 30 years of experience in plasma high-frequency power supplies and broadband amplifiers for semiconductor devices, we provide precise engineering services to realize our customers' ideals. We also offer free initial heating tests for equipment selection.
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