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  6. Induction heating application examples by use: riveting

Induction heating application examples by use: riveting

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last updated:Sep 16, 2025

Alonics, Ltd.
Alonics, Ltd.
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For a lighter and more powerful joint.

When structural elements are made of thermoplastic materials, it is possible to push a screw-type metal insert into the plastic part after heating it above the melting temperature of the plastic. There is a growing demand for lightweight yet stronger structural components, and metal inserts are frequently used when a strong connection is required. The welding of metal to plastic is one of many applications that utilize induction heating for plastic melting. Other applications that take advantage of the liquefaction of plastic include metal embedding and the manufacturing of thermoplastic composites. *For more details, please download the PDF or feel free to contact us.*

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application_use_bonding_1.jpg

Induction heating application examples by use: riveting

application_use_bonding_1.jpg
application_use_bonding_1.jpg
  • Related Link - https://www.inductionheating.jp/application/use/st…
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【Common Issues】 ■Flashing Excess melted plastic overflows around the insert. Flashing becomes an aesthetic issue and takes extra time to remove. ■Burning When the metal insert becomes too hot, it changes color, and the plastic around the insert burns, producing smoke and flashing. 【Advantages of Utilizing Induction Heating (IH)】 The process of joining metal to plastic through welding or crimping requires speed, accuracy, and good reproducibility to avoid quality defects such as flashing (overflow of melted plastic) and burning. Advanced high-frequency induction heating devices that utilize state-of-the-art induction heating power sources can accurately heat very small areas within manufacturing tolerances without compromising their respective characteristics. *For more details, please download the PDF or feel free to contact us.

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Induction Heating Power Supply Guide 2025

Induction Heating Power Supply Guide 2025

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Alonics,

Alonics, Ltd.

Industrial Machinery

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We manufacture and sell high-frequency power supplies and their applications for industrial use and scientific research, including induction heating power supplies, high-frequency power supplies for plasma, and RF power amplifiers. Our induction heating power supplies are available in a wide range from 1.2 kW to 500 kW, and due to their unique compact design and broad frequency range, they are applied in applications where induction heating was previously difficult. For plasma power supplies and RF amplifiers, engineering and manufacturing are conducted at our U.S. subsidiary, and in addition to sales, we also design and manufacture application equipment. With over 30 years of experience in plasma high-frequency power supplies and broadband amplifiers for semiconductor devices, we provide precise engineering services to realize our customers' ideals. We also offer free initial heating tests for equipment selection.

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