Eight Examples of Solutions to Problems Caused by "Sludge" Generated in Grinding Processing
FINE MAG Series
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
◇ Here are various issues caused by sludge that have been resolved in each case. - Case Study 1: Drums and rubber wear out in less than a year! - Case Study 2: I want to reduce the frequency of coolant liquid replacement! - Case Study 3: I want to reduce troublesome maintenance tasks! - Case Study 4: A lot of moisture and oil remain in the iron powder! - Case Study 5: Dissatisfaction with durability and filtration accuracy! - Case Study 6: Severe issues due to clogging! - Case Study 7: I want to remove fine sludge with magnets and paper! - Case Study 8: I want to reduce costs and time loss in cleaning!
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basic information
Sludge Recovery Device / "FINE MAG" Series ◆ Standard (Fine Particle) Type (K/F) ◆ Type for Secondary Filtration and Shaving Processing (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Type for Secondary Filtration and Shaving Processing (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during cast machining, which is below 100μ. ◇ Type for Shaving Processing (KS/KSD) - Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings has doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Machines" and more. -------------------------------------------------------------- ◇ Sales Agent ・Sanotech Co., Ltd. ◆ Manufacturer ・Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)
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![[Product Catalog] Magnetic System / Sludge Recovery Device "FINE MAG"](https://image.mono.ipros.com/public/catalog/image/01/f02/701537/IPROS57221365464725761859.jpeg?w=120&h=170)
![[Product Catalog] Paper Filter Method / Sludge Recovery Device (Combination with Magnetic Method is also Possible)](https://image.mono.ipros.com/public/catalog/image/01/ace/712523/IPROS84112743824181677994.jpeg?w=120&h=170)
Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.
![[Demo unit available for loan] Maintenance reduction! Sludge recovery device](https://image.mono.ipros.com/public/product/image/7ce/2000429596/IPROS19535420808150899495.png?w=280&h=280)
![[Case Study] Simultaneous collection of floating and sinking sludge using centrifugal separation method.](https://image.mono.ipros.com/public/product/image/5ec/2000350473/IPROS03900136372058702982.jpeg?w=280&h=280)
![14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]](https://image.mono.ipros.com/public/product/image/338/2001402875/IPROS7746502535285026449.jpg?w=280&h=280)