The "sludge" generated during "cutting processing" causes various problems. Here are some examples of "what problems occurred" and "how they were resolved."
◇ Please refer to various problems caused by sludge and case studies for solutions. - Issue/Case 1: ▲ Frequent nozzle clogging troubles due to fine chips! - Issue/Case 2: ▲ Sludge sticking inside the machine, causing troubles! - Issue/Case 3: ▲ Unremovable particulate sludge accumulating at the bottom of the tank! - Issue/Case 4: ▲ High frequency of filter replacements; is there any other method?
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Sludge Recovery Device / "FINE MAG" Series ◆ Standard (Fine Particle) Type (K/F) ◆ Type for Secondary Filtration and Shaving Processing (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Type for Secondary Filtration and Shaving Processing (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated during cast machining that is less than 100μ. ◇ Type for Shaving Processing (KS/KSD) - Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in the machining center for castings is doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of the machining center, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Machines" and others. -------------------------------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (An explanation will be provided by the manufacturer.)
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In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.