Two case studies on solving the "sludge problem" of cutting fluid in gear / ultra-hard grinding processing.
FINE MAG Series
The "sludge from coolant fluid" generated during "gear processing / carbide grinding" causes various problems. Please refer to the "case studies for problem-solving."
◆ "Gear Processing" ・Issue/Case 1: ▲ The oil removal work for the contact powder is difficult, and the floor is covered in oil! ◇ "Cemented Carbide and Ultra-Precision Grinding Processing" ・Issue/Case 2: ▲ Find a separator that can recover cemented carbide sludge!
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basic information
Sludge Recovery Device / "FINE MAG" Series ◆ Standard (Fine Particle) Type (K/F) ◆ Type for Secondary Filtration and Shaving Processing (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Type for Secondary Filtration and Shaving Processing (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) - Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, with particle sizes below 100μ. ◇ Type for Shaving Processing (KS/KSD) - Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.
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Applications/Examples of results
◇ Coolant Treatment for "Grinding Processing" 1. Significant improvement in the recovery of grinding sludge from deposits in the grinding tank. 2. Greatly reduced burden of troublesome maintenance tasks, etc. ◇ Coolant Treatment for "Cutting Processing" 1. The lifespan of cutting fluid in cast machining centers has doubled. 2. Dramatic reduction in sludge accumulation in the coolant tank of machining centers, etc. ◇ Coolant Treatment for "Shaving Processing" 1. Zero oil removal in shaving processing, contributing to the extension of pump lifespan, etc. ★ Please request "Evaluation Equipment" and others. -------------------------------------------------------------- ◇ Sales Agency - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer.)
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Company information
In manufacturing sites, we have extensive experience in using solutions for inbound and outbound inspection, pallet management, and access control management utilizing RF tags, as well as LORAWAN-related solutions and the development of smartphone and tablet applications. Additionally, we introduce the "FINE MAG" series from Sumitomo Heavy Industries Fine Tech, which has been implemented in many companies for "coolant sludge recovery devices." We offer a wide range of services, including software development, system equipment, and devices.