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  6. How can we bring equipment failures close to zero?

How can we bring equipment failures close to zero?

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last updated:Sep 24, 2025

THK 本社
THK 本社
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We provide explanations from the analysis of equipment failure causes to AI predictive maintenance and integrated management!

Stable operation at manufacturing sites is a management issue that affects sales and profits. If equipment stops, production is delayed, leading to serious risks such as missed deadlines and decreased quality. This is why the question of "how to maintain efficient operations and enhance productivity" is always raised. Traditional periodic inspections and reactive measures are insufficient to cope with the advancement of equipment and the complexity of production lines. On-site, there are issues such as prematurely replacing still usable parts, wasting costs, or, conversely, unexpected failures occurring between inspections, causing production lines to halt. In light of the above, "preventing failures and maximizing operational efficiency" is crucial in the manufacturing industry. This article will explain these challenges and their solutions. *For detailed content of the article, please refer to the PDF. For more information, feel free to contact us.*

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?設備故障をゼロに近づけるためには

How can we bring equipment failures close to zero?

?設備故障をゼロに近づけるためには 表紙.png
?設備故障をゼロに近づけるためには 表紙.png
  • Related Link - https://www.thk.com/jp/ja/
  • Special site - Product/service details - https://pr.mono.ipros.com/thk-omniedge/product/

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How to approach zero equipment failures? An explanation from cause analysis to AI predictive maintenance and integrated management.

How to approach zero equipment failures? An explanation from cause analysis to AI predictive maintenance and integrated management.

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THK

THK 本社

Machine elements and parts

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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.

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